Ex Parte Philip et al - Page 2



               Appeal 2007-1177                                                                          
               Application 10/733,740                                                                    

               second constituent comprising particles of a ceramic material having a                    
               melting temperature sufficiently low so that the second constituent particles             
               at least partially melt when applied with a low velocity oxygen fuel process;             
               and                                                                                       
                     using the low velocity oxygen fuel process to apply the composite                   
               powder and apply the porous thermal barrier coating to a surface.                         
                     5. A method of applying a zirconia-based thermal barrier coating,                   
               the method comprising:                                                                    
                     selecting a composite powder comprising a first constituent                         
               comprising zirconia particles and a second constituent comprising particles               
               of a ceramic material having a melting temperature sufficiently low so that               
               the second constituent particles at least partially melt when applied with a              
               low velocity oxygen fuel process; and                                                     
                     using the low velocity oxygen fuel process to apply the composite                   
               powder to a surface;                                                                      
                     further comprising applying the composite powder to the surface of a                
               component without removing the component from a machine of which it                       
               forms a part.                                                                             
                     The Examiner relies upon the following references as evidence of                    
               obviousness:                                                                              
               Longo (Longo ‘343) US 3,607,343 Sep. 21, 1971                                             
               Longo (Longo ‘184) US 4,450,184 May 22, 1984                                              
               Spitsberg US 2003/0027012 A1 Feb.   6, 2003                                               
               Sakakibara (JP ‘615) JP 2002-0275615 Sep. 25, 2002                                        
               Nagaraj US 2005/0191516 A1 Sep.   1, 2005                                                 
                     Appellants’ claimed invention is directed to a method of applying a                 
               zirconia-based porous thermal barrier coating using a low velocity oxygen                 
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