Ex Parte Burke et al - Page 10

               Appeal 2007-3918                                                                            
               Application 10/203,926                                                                      

                  Claims 1, 3, 6, 9, 11, 12, and 14 based on Mitsuboshi and Brennenstuhl.                  
                      As evidence of obviousness of the subject matter defined by claims 1,                
               3, 6, 9, 11, 12, and 14 under 35 U.S.C. § 103, the Examiner has relied on the               
               combined disclosures of Mitsuboshi and Brennenstuhl.4  We find that                         
               Mitsuboshi teaches mixing, inter alia, rubbers, such as natural rubber and                  
               polybutadiene rubber, expanded microspheres (microcapsule expanded by                       
               heat-treatment at 120 to 200șC), a foaming agent, and a vulcanizing agent                   
               and vulcanizing the mixture to form a foam having a volume fraction of                      
               expanded microspheres in the range of 5 to 80% (¶¶ [0012] to [0018]).  As                   
               indicated supra, the Appellants have acknowledged that commercially                         
               available expandable microspheres are expanded to the claimed diameter                      
               upon being subject to the temperature taught by Mitsuboshi.  Moreover, as                   
               explained by Brennenstuhl and the Specification, it is conventional to                      
               expand commercially available expandable microspheres to obtain expanded                    
               microspheres having the claimed diameter.  Thus, we concur with the                         
               Examiner that Mitsuboshi, as explained by Brennenstuhl and the Appellants,                  
               would have taught or suggested  the claimed foam rubber having the claimed                  
               volume fraction and diameter of the expanded microspheres within the                        
               meaning of 35 U.S.C. § 103,                                                                 


                                                                                                          
               4 The Appellants have stated that “[t]he rejection of these claims may be                   
               treated as two groups (i.e., a first group consisting of claims 1, 3, 6, and 11-            
               12, and  a second group consisting of claims 9 and 14).”  See Br. 20.                       
               Therefore, for purposes of this rejection, we focus our discussion on                       
               independent claims 1 and 14 only pursuant to 37 C.F.R. § 41.37(c)(1)(vii)                   
               (2004).                                                                                     

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