Bausch & Lomb Incorporated and Consolidated Subsidiaries - Page 38

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          semble sunglasses.                                                          
               Even if the parts purchased by B&L Ireland and by B&L Hong             
          Kong had passed the incoming inspections conducted by each of               
          those companies, an operator still could have experienced some              
          difficulty in assembling those parts due to a problem known as              
          tolerance stacking.  Because the incoming inspections at both B&L           
          Ireland and B&L Hong Kong tested to established tolerances,                 
          purchased parts were permitted to deviate from the nominal                  
          specification (viz., the ideal size) for those parts within a               
          certain range and nonetheless pass inspection.  For example, if             
          an operator had attempted to insert a lens that was larger than             
          the nominal specification into a frame that was smaller than the            
          nominal specification, the operator may not have been able to               
          assemble those parts correctly.                                             
          Metals                                                                      
               At both B&L Ireland and B&L Hong Kong, the operator received           
          the parts to be assembled along with a manufacturing order                  
          detailing the SKU to be assembled.  The operator began assembling           
          the metals by picking up a front and using a screwdriver to open            
          the left and right lens screws in the endpieces on the fronts by            
          turning them three revolutions to permit the operator to attempt            
          to insert the lenses properly without damaging the lenses or the            








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