Ex parte RAO et al. - Page 9




                 Appeal No. 96-3374                                                                                                                     
                 Application No. 08/115,974                                                                                                             


                 friction-resisting performances can be obtained even at high                                                                           
                 temperature with dry conditions in which engines are used.2                                                                            


                          Rao discloses to decrease the friction between an                                                                             
                 annular body 20 on a piston 13 and an opposing cylinder wall                                                                           
                 12, a solid film lubricant coating 35 (see Figure 6)                                                                                   
                 containing either BN or MoS  with graphite may be applied to                                                                           
                                                                  2                                                                                     
                 the cylinder wall.  Rao teaches that this coating comprises                                                                            
                 about 40% by weight of a high temperature thermoplastic resin                                                                          
                 such as polyarylsulfone, 40% graphite, and 20% of either MoS2                                                                          
                 or BN.  Rao further discloses that a suitable resin that is                                                                            
                 thermally stable up to about 700°F. is polymer 360, known as                                                                           
                 Astrel, manufactured by Minnesota Mining and Manufacturing                                                                             
                 Company.  Rao teaches that after the cylinder wall surface is                                                                          
                 thoroughly cleaned to remove any oxidation, such wall may be                                                                           
                 grit blasted to increase porosity and thereby the reception of                                                                         
                 the coating.   Rao discloses that BN will break down as a3                                                                                                                
                 structural solid at about 750°F. and MoS  will do so at about                                                                          
                                                                                         2                                                              

                          2See column 5, lines 32-35, and column 6, lines 3-11, of                                                                      
                 Oda.                                                                                                                                   
                          3See column 6, lines 10-28, of Rao.                                                                                           
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