Appeal No. 1997-3390 Application No. 08/354,384 that a method of plasma spraying over metal substrates such as steel or copper is disclosed. Merz teaches examples of different applications for plasma sprayed metallization in column 1, lines 14 through 25, as blades and other components in turbines or chemical reaction vessels and pipes. Merz further teaches in column 3, lines 62 through 65, that the substrate may be preferably treated by bead or grit blasting to roughen the surface and provide a strong adhesion. We note that Merz provides several tables showing results of coating process for different substrate samples which are specified as either steel or copper. We do not agree with the Examiner that Merz’ flame spraying metallization method may be used with the semiconductor substrate of Santangelo, as recited in Appellants’ claim 8, to avoid adverse effects on the substrate. Merz is concerned with coating metal substrates such as steel and copper to avoid corrosion in adverse environments. However, Merz is silent with regard to flame spraying as a low temperature coating that prevents adverse effects on other substrate materials such as semiconductors. Therefore, we find no reason for combining the coating process 8Page: Previous 1 2 3 4 5 6 7 8 9 10 11 12 NextLast modified: November 3, 2007