Ex parte RALEIGH et al. - Page 9




          Appeal No. 1997-3390                                                        
          Application No. 08/354,384                                                  

          of Merz with Santangelo’s semiconductor substrate in view of                
          the different substrate materials or the preparation steps as               
          suggested by Merz.  In particular, Merz in column 2, lines                  
          42 through 47, specifies the feed powder as an alloy of                     
          stainless steel and a refractory metal.  Additionally, in                   
          column 3, lines 62 through 65, Merz provides the preferred                  
          blasting step that roughens and improves the surface adhesion               
          of a metal substrate such as steel and copper but does little               
          for a semiconductor substrate other than damaging its surface.              
          Neither the specific feed powder material nor the surface                   
          preparation step would teach to one of ordinary skill in the                
          art to combine the processing steps of Merz with a                          
          semiconductor substrate.  We do not agree with the Examiner                 
          that any substrate may simply be used for flame spraying as                 
          Merz in column 3, lines 53 through 62, teaches that "[a]ny                  
          suitable substrate" is preferably "metallic" or materials such              
          as "copper and steel."  Merz further provides examples of                   
          industrial grade steel that require different surface                       
          treatment and coating process than a semiconductor substrate                
          as recited in Appellants’ independent claim 8.                              



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