Ex Parte PFEUFFER - Page 4


                Appeal No. 2001-0344                                                                                                           
                Application 08/900,254                                                                                                         

                                                              DISCUSSION                                                                       
                A. Specification                                                                                                               
                         As an initial matter, we note that the specification of the instant application on                                    
                appeal contains a dearth of information regarding the process details for obtaining a                                          
                pleatable (or pleated) filter material.  At page 2, lines 18 through 21, we are told that                                      
                “[t]o avoid essentially flat bonding, the fibrous web is bonded in a tension-free manner                                       
                between profiled calender rolls without inhomogeneities over the cross section of the                                          
                fabric.”  At page 3, lines 3 through 6 we are informed that “[t]he fibrous web of the                                          
                present invention is directly calendered with a three dimensional structure, without a                                         
                detour using a flat calendering step, and during calendering is bonded.”                                                       
                         The resulting three-dimensional structure is said to have “spacers [which] are                                        
                produced without changing the homogeneity of the non-woven fabric, and that even                                               
                under the influence of mechanical and/or thermal stresses during the filtration operation,                                     
                they do not change their shape and remain stable during the entire service life.”                                              
                         This is accomplished, according to the Appellants, by using calender rolls having                                     
                a sinusoidal surface feature operating at a line pressure of 20 to 60 bar for a calender                                       
                width of 1.2 meters, and may be operated hot or cold (depending on whether the web is                                          
                preheated) (Page 3, line 25 – page 4, line 3).  The fibrous web is first formed from                                           
                drawn and undrawn fibers, and calendered between the profiled rolls.  We are again                                             
                told that “[t]o avoid essentially flat bonding, the fibrous web is bonded in a tension-free                                    
                manner between the profiled calender rolls 1 without inhomogeneities over the cross-                                           
                section of the non-woven fabric.” (Page 4, line 36 to page 5, line 3).                                                         



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