Appeal No. 2001-1700 Page 2 Application No. 09/160,964 substantially vertical sidewalls meeting the device surface and sharp edges. The sharp edges are rounded, such as by an isotropic etch, so that the removal of a subsequently applied grinding tape is carried out while avoiding a residue of adhesive being left on the device surface. Exemplary claim 1 is reproduced below. 1. A method for processing a semiconductor wafer having a device surface and a back surface, the method comprising, etching the device surface with an anisotropic etch to form a groove with substantially vertical side walls and sharp edges where the side walls meet the device surface of the wafer, etching the device surface with an isotropic etch to form rounded edges where the edges were previously sharp, and after the etching steps, applying a grinding tape to the device surface of the wafer to protect the device side of the wafer during a subsequent step of grinding the back of the wafer, the grinding tape having an adhesive layer formed on a backing layer, and then grinding the back surface of the wafer to give the wafer a selected thickness, and removing the grinding tape and avoiding a residue of adhesive that would otherwise occur when sharp etched edges of the passivation layer cut into the adhesive layer of the grinding tape. The prior art references of record relied upon by the examiner in rejecting the appealed claims are: Farnworth et al. (Farnworth) 5,593,927 Jan. 14, 1997Page: Previous 1 2 3 4 5 6 7 8 9 10 NextLast modified: November 3, 2007