Appeal No. 2001-1419 Application No. 09/199,960 The disclosed invention relates to a process for manufacturing a semiconductor structure in which a polysilicon alignment structure is initially formed on a semiconductor substrate. Lightly doped drain regions are thereafter formed in the substrate structure and aligned with the alignment structure. After nitride spacers are formed on the sides of the alignment structure, source and drain regions are formed in the substrate and are aligned with the alignment structure. An epitaxial layer is grown on the substrate adjacent the spacers, and a trench is formed between the spacers by removing the polysilicon alignment structure. After a gate dielectric is formed in the trench and a silicide layer is formed on the epitaxial layer, a metal gate electrode is formed in the trench. Claim 9 is illustrative of the invention and reads as follows: 9. A process for making a semiconductor structure with a silicon substrate, comprising: forming a polysilicon alignment structure on the substrate; implanting into the substrate at a first energy level a first concentration of a first dopant species, whereby lightly doped drain regions are formed in the substrate and aligned with the alignment structure; forming nitride spacers on sides of the alignment structure; 2Page: Previous 1 2 3 4 5 6 7 8 9 10 11 12 13 NextLast modified: November 3, 2007