Ex Parte Shue et al - Page 3



                    Appeal No. 2003-1971                                                                                                                                  
                    Application No. 09/489,970                                                                                                                            

                    structure of the invention after the removal of the unreacted                                                                                         
                    cobalt.  See page 21 of Appellants' specification.  Figure 11                                                                                         
                    shows a cross section of the gate structure after the removal of                                                                                      
                    the outer gate spacer layer 44.  See pages 21 and 22 of                                                                                               
                    Appellants' specification.                                                                                                                            
                             Independent claim 1 is representative of Appellants' claimed                                                                                 
                    invention and is reproduced as follows:                                                                                                               
                    1.       A method for manufacturing salicided regions for electrical                                                                                  
                    contact to a semiconductor device, comprising the sequential                                                                                          
                    steps of:                                                                                                                                             
                             providing a silicon semiconductor substrate whereby said                                                                                     
                    substrate has been provided with a semiconductor device whereby                                                                                       
                    said semiconductor device is a partially completed gate electrode                                                                                     
                    structure;                                                                                                                                            
                             creating double layered gate spacers on the sidewalls of                                                                                     
                    said partially completed gate electrode structure said double                                                                                         
                    layered gate spacers containing an inner gate spacer comprising                                                                                       
                    oxide layer that is immediately adjacent to and overlying the                                                                                         
                    sidewalls of said partially completed gate electrode structure                                                                                        
                    and an outer gate spacer layer comprising silicon nitride that                                                                                        
                    overlays said inner layer thereby creating an intermediately                                                                                          
                    completed gate electrode structure;                                                                                                                   
                             performing source and drain implants into the surface of                                                                                     
                    said substrate whereby said source and drain implants are self-                                                                                       
                    aligned with said intermediately completed gate electrode                                                                                             
                    structure;                                                                                                                                            
                             depositing a layer of cobalt over the surface of said                                                                                        
                    substrate thereby including the surface of said intermediately                                                                                        
                    completed gate electrode structure;                                                                                                                   
                             saliciding said layer of cobalt thereby creating reacted and                                                                                 
                    unreacted layers of cobalt on the surface of said substrate                                                                                           
                                                                                    33                                                                                    




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