Appeal No. 2005-0123 Application No. 10/114,759 specifically for depositing aluminum by traditional PVD processes, not for electroplating copper. We note that Xu does disclose (column 27, lines 55-59) that copper may be substituted for the aluminum, and that the copper is "subject to the same limitations as Al contacts and interconnects, and thus can enjoy similar benefits of the invention." Further, claim 59 of Xu suggests forming three sublayers of a refractory metal (tantalum), a refractory metal nitride (tantalum nitride), and a third sublayer with a pure metal (tantalum) at the top surface prior to depositing copper. However, claim 59 also indicates that the copper is formed by sputtering. Therefore, Xu's teachings appear to be limited to using a pure metal sublayer under the metal interconnect only when the metal interconnect is sputter deposited. Simpson suggests (column 4, lines 6-12) that a conductive seed layer is necessary under electroplated copper. However, as Simpson indicates that the seed layer may be titanium, tantalum, titanium nitride, or tantalum nitride, Simpson fails to provide adequate motivation for forming a pure metal sublayer under the copper if the copper is electroplated rather than sputter deposited. Therefore, we cannot sustain the obviousness rejection of claims 1 through 10 as presented by the examiner. 6Page: Previous 1 2 3 4 5 6 7 8 9 10 11 12 NextLast modified: November 3, 2007