Ex Parte Chen et al - Page 2




               Appeal No. 2005-2014                                                                        Παγε 2                  
               Application No. 09/792,737                                                                                          


                BACKGROUND                                                                                                         
                       The Appellants’ invention relates to a process of filling copper into a thin,                               
               pre-formed interconnection hole.  The process includes coating into the hole an                                     
               insulating barrier layer which includes a sidewall portion and a bottom portion.  The                               
               barrier layer may be composed of tantalum nitride and be deposited by chemical vapor                                
               deposition, preferably by atomic layer deposition (ALD).  Subsequently, a conformal                                 
               copper seed layer on the sidewall of the hole and the bottom barrier layer is removed.                              
               (Brief, pp. 2-3).  A copy of representative claims 1 and 41 appear below:                                           
                       1. A process of filling copper into a vertical interconnection hole extending                               
                       through an inter-level dielectric layer formed in a substrate and having                                    
                       sides and a bottom, comprising the steps of:                                                                
                       in a process comprising atomic layer deposition, coating sides and a                                        
                       bottom of said hole with a barrier layer comprising tantalum nitride to a                                   
                       thickness of no more than 2nm; and                                                                          
                       sputtering a copper target opposed to said substrate under conditions                                       
                       such that a copper layer is deposited on said sides of said hole while                                      
                       simultaneously said barrier layer is removed from said bottom of said hole.                                 
                       41.  A process of filling copper into a vertical interconnection hole                                       
                       extending through an inter-level dielectric layer formed in a substrate and                                 
                       having sides and a bottom, comprising the steps of:                                                         
                       in a process comprising atomic layer deposition, coating at least sides                                     
                       of said hole with a barrier layer comprising tantalum nitride to a thickness                                
                       of no more than 2nm; and                                                                                    
                       sputtering a copper target opposed to said substrate under conditions                                       
                       such that a copper layer is deposited at least on said sides of said hole.                                  












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