Ex Parte Chen et al - Page 7




               Appeal No. 2005-2014                                                                        Παγε 7                  
               Application No. 09/792,737                                                                                          


               TaN layer would have been recognized by a person of ordinary skill in the art.  A person                            
               of ordinary skill in the art would have reasonably expected that the TaN layer of Simon                             
               could have been applied by the techniques disclosed by Lim, including ALD.  "For                                    
               obviousness under § 103, all that is required is a reasonable expectation of success."                              
               In re O'Farrell, 853 F.2d 894, 904, 7 USPQ2d 1673, 1681 (Fed. Cir. 1988).                                           
                       Appellants argue that “it is general knowledge that a thicker barrier is more                               
               effective than a thinner barrier.”  (Brief, p. 5).  Appellants also argue “the 2nm limit is not                     
               a mere optimization for a result effective variable, as argued by the examiner, . . .                               
               Instead, the 2nm limit represents the new found feasibility of an effective ultra-thin                              
               barrier layer grown by ALD.  Such feasibility has not previously been demonstrated.”                                
               (Reply Brief, p. 2).                                                                                                
                       While it may be true that a thicker layer is more effective than a thinner layer, a                         
               person of ordinary skill in the art would have sufficient skill to determine the appropriate                        
               thickness of a barrier layer so as to prevent the atoms from transferring to an adjacent                            
               layer.  In the present case, the Examiner has established a prima facie case of                                     
               obviousness because the cited prior art discloses ranges for suitable barrier layers                                
               which encompass the claimed thickness.  Cf. In re Peterson, 315 F.3d 1325, 1329 (Fed.                               
               Cir. 2003).  (When an invention, defined by a range, is encompassed by the prior art a                              
               prima facie case of obviousness exists. arises when the ranges of a claimed                                         
               composition overlap the ranges disclosed in the prior art.)  When the Examiner has                                  








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