Ex Parte 6254978 et al - Page 5




               Appeal No. 2006-0791                                            Ex parte Gore Enterp. Holdings, Inc.                   
                       at least one ion exchange resin filling     At 3, cited above; also the list and                               
                       and thereby occluding said                  method at 5-6 and at 9.                                            
                       micropores of said microstructure                                                                              
                       such that said resin filled                 The examiner appears to treat this                                 
                       microstructure of said composite            limitation as inherent in the description                          
                       membrane is air impermeable,                "filled".                                                          
                       said composite membrane having a            "...the thickness of the thin film is                              
                       thickness of at most 0.8 mils               preferably 0.1 µm to 50 µm [0.004-                                 
                                                                   2 mils], and more preferably 2 µm to                               
                                                                   25 µm [0.08-0.98 mils].  At 4.                                     
                       and an ionic conduction rate of at          [The examiner contends this limitation                             
                       least 5.1 µmhos/min.                        would be inherent in a material so                                 
                                                                   constructed.] At 6.                                                
                       [12]    Ito uses unfluorinated ultra high molecular weight polyolefin (e.g., UHMWPE)                           
               rather than PTFE.                                                                                                      
                       [13]    Ito teaches various methods to ensure that the resin replaces the air in the                           
               membrane (e.g., trans. at 9).                                                                                          
                       [14]    Ito teaches processing the polyolefin support at a high temperature (trans. at 8):                     
                               The heating temperature is preferably in a range from the crystal                                      
                       dispersion temperature of the starting olefin sheet to the crystal melting point                               
                       + 20°C.  More specifically, in the case of polyethylene it is preferably in the range                          
                       90°C to 160°C, and more preferably in the range 110°C to 140°C.                                                
                       [15]    The examiner relies on Silva and Mallouk for the suggestion to use PTFE films as                       
               Ito's polyolefin (Ex. Ans. at 4).                                                                                      
                       [16]    The examiner relies (Ex. Ans. at 14-15) on Ito example 3 (trans. at 11-12;                             
               Table 1) to bolster the inherency of the conduction rate limitation.                                                   
                       [17]    Ito example 3 shows:                                                                                   


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