Ex Parte Kuhlmann et al - Page 2

              Appeal  2006-2186                                                                     
              Application 09/991,640                                                                
                                         INTRODUCTION                                               
                    The claims are directed to precipitated silica having particular                
              characteristics and various methods of making and using the precipitated              
              silica.  Claims 1 and 5 are illustrative:                                             
                    1.  A precipitated silica having the following physico-chemical                 
              characteristics:                                                                      
        pH (5% in water) (ISO 787-9)                                    3-8                         
        BET surface area (DIN 66131)                                                            (m2/g)400 - 600                   
        DBP absorption value (DIN 53601, in relation to dried substance)  (g/100 g)>380 – 420                  
        Tapped density (ISO 787-11)                                                               (g/1)100 - 200                 
        ALPINE sieve residue >63µ (ISO 8130-1)                                           (%)0.1 - 40                    

                    5.   A process for manufacturing a precipitated silica, which                   
              comprises:                                                                            
                    while stirring water in a vessel with a force sufficient to subject the         
              medium to shear containing water heated to 35oC to 45oC,                              
                    a) adding water and sulfuric acid together within at least 100 minutes,         
              to the vessel and maintaining a pH of 6-7, wherein the addition of substances         
              is interrupted for 60 to 120 minutes and when the addition of the substances          
              to the vessel has been completed, a solids content of 36 to 42 g/l remains;           
              and                                                                                   
                    b) filtering the solid matter, washing the filter cake and subjecting the       
              solid material to a short retention drying process,                                   
                    wherein the precipitated silica has the following physico-chemical              
              characteristics:                                                                      
        pH (5% in water) (ISO 787-9)                                    3-8                         
        BET surface area (DIN 66131)                                                            (m2/g)400 - 600                   
        DBP absorption value (DIN 53601, in relation to dried substance)  (g/100 g)>380 – 420                  
        Tapped density (ISO 787-11)                                                               (g/1)100 - 200                 
        ALPINE sieve residue >63µ (ISO 8130-1)                                           (%)0.1 - 40                    


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