Ex Parte Kannankeril et al - Page 2

                Appeal 2006-0153                                                                                   
                Application 10/082,635                                                                             

                                         STATEMENT OF THE CASE                                                     
                       The subject matter on appeal is directed to a process for making a                          
                cushioning article employing a recycled polyester oxygen (gas) barrier layer                       
                (Specification 1).  This process is said to satisfy the Appellants’ desire to                      
                employ a less expensive polymer as an oxygen barrier layer (Specification                          
                2).  Further details of the appealed subject matter are recited in                                 
                representative claim 12 reproduced below:                                                          
                              12. A process for making a cushioning article,                                       
                       comprising the steps of:                                                                    
                              (A) extruding a first multilayer film having first and                               
                       second outer layers each of which contains an olefin-based                                  
                       polymer, and an inner O2-barrier layer; and                                                 
                              (B) extruding a second multilayer film having first and                              
                       second outer layers each of which contains an olefin-based                                  
                       polymer, and an inner O2-barrier layer; and                                                 
                              (C) adhering the first and second multilayer films to one                            
                       another so that a plurality of cells are formed; and                                        
                       wherein the inner O2-barrier layer of the first multilayer film, or                         
                       the inner O2-barrier layer of the second multilayer film, contain                           
                       recycled polyester.                                                                         
                       As evidence of unpatentability of the claimed subject matter, the                           
                Examiner has relied upon the following references:                                                 
                Chavannes   US 3,294,387   Dec. 27, 1966                                                           
                Kawakami   US 3,954,368   May 4, 1976                                                              
                Lewicki   US 4,076,872   Feb. 28, 1978                                                             
                Larson   US 4,096,306   Jun. 20, 1978                                                              
                Ottaviano   US 4,314,865   Feb. 9, 1982                                                            


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