Ex Parte Isomura et al - Page 5



                Appeal 2006-3315                                                                              
                Application 10/309,321                                                                        

                the thickness range of 5-20 mm, this is a result-effective variable that can be               
                optimized as shown before” (Answer 18-19).  However, it is generally not a                    
                matter of obviousness for one of ordinary skill in the art to optimize a result-              
                effective variable outside the range disclosed in the prior art.  In re Sebek,                
                465 F.2d 904, 907, 175 USPQ 93, 95 (CCPA 1972).  Goldsmith, and the                           
                added reference to Bacon cited against claims 5 and 7, do not remedy this                     
                basic deficiency of Abe.                                                                      
                      We will sustain the Examiner’s § 103 rejection of claims 2-4 and 6                      
                over Goldsmith in view of Ciora, as well as claims 5 and 7 over Goldsmith                     
                in view of Ciora and Bacon.2  Appellants do not dispute the Examiner’s                        
                factual determination that Goldsmith discloses a ceramic filter comprising a                  
                substrate with successive multiple layers comprising titania having                           
                decreased particle size.  Since the separation layer of Goldsmith rejects latex               
                particles of 0.49 μm, we concur with the Examiner’s reasonable conclusion                     
                that Goldsmith’s separation layer would necessarily have a porosity of less                   
                than 1 μm in accordance with the claimed range.  Also, while Goldsmith is                     
                silent with respect to the thickness of the separation layer, we fully agree                  
                with the Examiner that Ciora establishes the obviousness of employing a                       
                separation layer having a thickness within the claimed range.  In particular,                 
                “Ciora teaches that the thickness of the ceramic layers are typically                         
                5-100 microns, with the second layer being thinner (column 7[,]                               
                                                                                                             
                2 Since Appellants do not present separate substantive arguments for                          
                claims 3-7, we will limit our consideration to the Examiner’s rejection of                    
                claim 2 over Goldsmith in view of Ciora.                                                      
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