Ex Parte Gross et al - Page 5

                Appeal 2007-0158                                                                              
                Application 10/415,202                                                                        
                      preferably from 3 to 25, and in particular from 4 to 20% by                             
                      weight, based in each case on the solids of the coating material.                       
                            Where the epoxy resin powder coating material is used                             
                      alone, it is present in the coating material of the invention                           
                      preferably in an amount of from 5 to 30, more preferably from                           
                      6 to 25, and in particular from 7 to 20% by weight, based in                            
                      each case on the solids of the coating material.  Specification                         
                      4:23-33.                                                                                
                7) With respect to the epoxy resin powder coating material, the                               
                    Specification teaches that the material “comprises at least one epoxy                     
                    resin in an amount of at least 40, more preferably at least 45, and in                    
                    particular at least 50% by weight, based in each case on the powder                       
                    coating material” (Specification 4:35-38).  According to the                              
                    Specification, “[s]uch an amount of epoxy resin ensures that sufficient                   
                    epoxy resin is introduced as a reactive component into the coating                        
                    material by the powder coating material” (Specification 5:1-4).                           
                8) The Specification discloses an Example in which an inventive                               
                    two-component coating material was prepared by combining all curing                       
                    and binder components and dispersing the mixture.  The coating material                   
                    was dispensed into a container and was said to show outstanding storage                   
                    stability (Specification, Example 1).                                                     
                9) Goldschmidt discloses techniques for manufacturing powder                                  
                    coatings.  Goldschmidt teaches premixing the formulation ingredients,                     
                    which include resin, crosslinker, pigment, and additives, followed by                     
                    melting and homogenization in an extruder (Goldschmidt 243).  Upon                        
                    exiting the extruder, the melt is cooled, then finely ground and                          
                    pulverized (Goldschmidt 244-245).                                                         



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