Ex Parte Grossklaus et al - Page 2



                Appeal 2007-0164                                                                             
                Application 10/286,122                                                                       

                      removing any damaged material from a flow-path region of the                           
                stationary shroud to leave an initially exposed base-metal flow-path surface;                
                and                                                                                          
                      applying a base-metal restoration overlying the initially exposed flow-                
                path surface, the step of applying including the steps of                                    
                      furnishing a source of a structural material that is compatible with the               
                base metal, and                                                                              
                      depositing the source of the structural material overlying the initially               
                exposed base-metal flow-path surface of the stationary shroud by laser                       
                cladding to form a repaired base-metal flow-path surface.                                    
                      The Examiner relies upon the following references as evidence of                       
                obviousness:                                                                                 
                Mehta  US 4,743,733 May 10, 1988                                                             
                Kerrand US 5,372,861 Dec. 13, 1994                                                           
                Dimitrienko US 5,759,641 Jun.    2, 1998                                                     
                Jones  US 5,889,254 Mar. 30, 1999                                                            
                Islam  US 6,269,540 B1 Aug.   7, 2001                                                        
                      Appellants’ claimed invention is directed to a method for repairing a                  
                stationary shroud of a gas turbine engine.  The method entails removing                      
                damaged material from the stationary shroud before depositing a structural                   
                material in the form of a powder or wire by laser cladding.                                  
                      The appealed claims stand rejected under 35 U.S.C. § 103(a) as                         
                follows:                                                                                     
                      (a) claims 1-7, 9, 11-15, 17, 19, and 20 over Mehta in view of                         
                Dimitrienko or Islam further in view of Kerrand or Jones;                                    
                      (b) claims 10 and 18 over Mehta in view of Islam and Jones; and                        
                      (c) claims 8 and 16 over Mehta in view of Dimitrienko and Kerrand.                     
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