Ex Parte Hess et al - Page 2



                Appeal 2007-0303                                                                                
                Application 10/348,101                                                                          

                aramid polymer; multi-filament yarns including an aramid filament; and a                        
                weight ratio of spun yarn to multi-filament yarn ranges from 85:15 to 92:8.                     
                       The reference set forth below is relied upon as evidence of                              
                obviousness:                                                                                    
                Ellis US 5,928,971 Jul. 27, 1999                                                                
                       All appealed claims are rejected under 35 U.S.C. § 103(a) as being                       
                unpatentable over Ellis.                                                                        
                       It is undisputed that Ellis teaches all aspects of the textile fabric                    
                defined by the independent claims on appeal except for the limitation “a                        
                weight ratio of spun yarn to multi-filament yarn ranges from 85:15 to 92:8”                     
                (claims 1 and 19).  According to the Examiner, it would have been obvious                       
                for one with ordinary skill in this art to provide Ellis’ fabric with this weight               
                ratio “since it has been held that discovering an optimum value of a result                     
                effective variable involves only routine skill in the art.  In re Boesch,                       
                617 F.2d 272, 205 USPQ 215 (CCPA 1980)” (Answer 4).                                             
                       The Examiner’s obviousness conclusion is in error.  Ellis’ fabric                        
                “preferably includes approximately 50% filament yarns and 50% spun yarns,                       
                but would most likely have adequate performance characteristics with from                       
                about 30 to 70% filament yarns, with the balance spun yarns” (col. 4, ll. 45-                   
                48).  Significantly, Ellis’ filament yarn minimum of 30% is twice the                           
                claimed filament yarn maximum of 15%.  This fact coupled with Ellis’ 50%                        
                preference teaches away from the claimed range.  See In re Sebeck, 465 F.2d                     
                904, 907, 175 USPQ 93, 95 (CCPA 1972) (obviousness rejection based on                           
                optimization reversed where claimed values were outside the prior art range                     
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