Appeal 2007-0505 Application 10/402,476 1. A method of producing a molded article comprising the steps of: a. positioning an insert in a first mold; b. filing the first mold with a first material to form a lost core assembly, wherein the insert is molded into the lost core assembly; c. inserting the lost core assembly into a second mold; d. filling the second mold with a second material to form a plastic article containing the lost core assembly and completely covering an outer surface of the insert with the second material; and e. removing the first material to form a cavity including the insert, wherein the insert defines a portion of a surface of the cavity. The Examiner relies on the evidence in these references: Quinlan US 4,743,481 May 10, 1988 Hager US 5,614,143 Mar. 25, 1997 Daly EP 1 065 353 A1 Jan. 3, 2001 Nishimura JP P2001-62845A Mar. 13, 2001 Jessberger1 US 2002/0195741 A1 Dec. 26, 2002 Marx US 6,547,210 B1 Apr. 15, 2003 Appellant requests review of the following grounds of rejection under 35 U.S.C. § 103(a) advanced on appeal (Br. 4-5): Claims 1, 3 through 10, 13, 15, 16, and 18 as unpatentable over Quinlan in view of Marx (Answer 3); Claim 2 as unpatentable over Quinlan and Marx in view of Daly and further in view of Nishimura (id. 7); Claims 11 and 12 as unpatentable over Quinlan and Marx in view of Daly (id. 8); Claim 14 as unpatentable over Quinlan and Marx in view of Jessberger (id.); 1 The Examiner cites Jessberger in the listing of references under (8) Evidence Relied Upon but states that Jessberger is the English translation of Jessberger et al. WO 01/38059 A1 (Jessberger et al.) (Answer 3 and 8). Thus, the reference relied on in the fourth ground of rejection is in fact Jessberger US 2002/0195741 A1 and not Jessberger et al. 2Page: Previous 1 2 3 4 5 6 7 Next
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