Ex Parte Hayashi et al - Page 7

                 Appeal 2007-0665                                                                                    
                 Application 09/772,986                                                                              
                                         35 U.S.C § 103(a) REJECTION                                                 
                        With respect to the Examiner’s obviousness rejection of claims 14 and                        
                 16 based on the teachings of Hisao, Appellants’ arguments in response assert                        
                 a failure to set forth a prima facie case of obviousness since all of the claim                     
                 limitations are not taught or suggested by the Hisao reference.  In particular,                     
                 Appellants contend (Br. 7-9; Reply Br. 3) that Hisao does not disclose a thin                       
                 film semiconductor device having a gate electrode with a thickness of 90                            
                 nm.  Further, Appellants argue that the Examiner has provided no                                    
                 evidentiary support for the conclusion that it would have been obvious to the                       
                 ordinarily skilled artisan to form the gate electrode of Hisao with a thickness                     
                 of 90 nm.                                                                                           
                        Our review of the arguments of record, however, finds us in                                  
                 agreement with the Examiner’s position as stated in the Answer.  We                                 
                 initially note that, while we found Hisao’s gate thickness disclosure of                            
                 “about 100 nm” to not be anticipatory of a claim limitation reciting “less                          
                 than 100 nm,” we did find that the language “about 100 nm” allows for                               
                 values slightly below 100 nm.  Accordingly, a prima facie case of                                   
                 obviousness is established for claimed values of “less than 100 nm” since                           
                 Hisao’s disclosed combined gate thickness range of 100-500 nm overlaps                              
                 the claimed range in view of the fact that the lower limit of the range can be                      
                 slightly below 100 nm.   (Woodruff, 919 F.2d at 1577, 16 USPQ2d at 1936).                           
                        As to the question of the obviousness of particular values of gate                           
                 thickness below 100 nm, such as the claimed 90 nm, we find no error in the                          
                 Examiner’s conclusion, based on the teachings of Hisao, that it would have                          
                 been “obvious to make the gate thickness as small as possible by selecting a                        
                 gate thickness of 90 nm since the gate thickness is [sic, a] variable of                            

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