Ex Parte 6289548 et al - Page 14

                Appeal 2007-1365                                                                              
                Reexamination Control 90/006,595                                                              
                Patent 6,289,548                                                                              
                that its claimed materials, e.g., polyurethane sponges, or the use of a                       
                grinding wheel to remove material2 were unknown to one of ordinary skill in                   
                the art or provided unexpected benefits.  Further, we can assume that                         
                Patentee may be correct in stating that the depth of the torn edge is not                     
                recited in the Australian application.  The Australian application however,                   
                instructs one of ordinary skill in the art to remove sufficient material such                 
                that the desired pattern is created.  Patentee’s arguments have been                          
                considered but they do not sufficiently rebut the findings of fact made by the                
                Examiner.  Patentee has done no more than follow the teachings of the prior                   
                art and combine known elements to yield predictable results.  Specifically,                   
                one of ordinary skill in the art would have used artificial sponges on rollers                
                with portions of the sponge face removed in place of natural sea sponges as                   
                the use of the artificial sponges results in reduced labor and material costs as              
                compared to natural sea sponges.  Cf., KSR at 1739, 82 USPQ2d at 1395.                        
                We conclude that Patentee has failed to demonstrate that the Examiner erred                   
                in rejecting claims 1, 5-8 and 12-14 as obvious over the Australian                           
                application.                                                                                  



                                                                                                             
                2 Patentee’s recitation of a grinding wheel to produce the claimed sponge is a                
                product-by-process claim as the product is defined at least in part in terms of               
                the method or process by which it is made.  Bonito Boats, Inc. v. Thunder                     
                Craft Boats, Inc., 489 U.S. 141, 158 n., 9 USPQ2d 1847, 1855, n. (1989).  In                  
                construing such a claim, the Federal Circuit has held that “[i]f the product in               
                a product-by-process claim is the same as or obvious from a product of the                    
                prior art, the claim is unpatentable even though the prior product was made                   
                by a different process.” In re Thorpe, 777 F.2d 695, 697, 227 USPQ 964,                       
                966 (Fed. Cir. 1985).                                                                         

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