Ex Parte Kawka et al - Page 3

                Appeal 2007-2181                                                                                   
                Application 10/261,862                                                                             
                temperature and then its opposing surface at a second temperature (id., 5:10-                      
                14).                                                                                               
                       In one embodiment, described in Example 1 of the specification,                             
                aramid paper A was calendered between two rolls with one roll operating at                         
                a surface temperature of 360oC and the other roll operating at a surface                           
                temperature of 300oC (id., 6:22-24).  The surface of paper A contacted with                        
                the lower temperature roll was said to be more porous than the surface                             
                contacted with the higher temperature roll (id., 6:24-27).  A heated press                         
                operating at 288oC was used to laminate a layer of poly(ethylene                                   
                terephthalate) polyester (PET) polymer between two sheets of differentially                        
                calendered paper A with the polymer contacting the more porous surface of                          
                each sheet of calendered aramid paper (id., 7:9-11).                                               
                              2. Representative claim                                                              
                       Claim 1 is illustrative of the subject matter on appeal.                                    
                              1. A process for forming a laminate comprising                                       
                              in order                                                                             
                                     a layer of an aramid paper,                                                   
                                     a layer of polymer and                                                        
                                     a layer of an aramid paper                                                    
                              comprising the steps of                                                              
                                     a) calendering an aramid paper between                                        
                              two heated rolls which differ by a temperature of                                    
                              at least 20 degrees centrigrade wherein a surface of                                 
                              the paper exposed to a lower roll temperature is                                     
                              more porous than an opposite surface exposed to a                                    
                              higher roll temperature,                                                             
                                     b) calendering an aramid paper between                                        
                              two heated rolls which differ by a temperature of                                    
                              at least 20 degrees centrigrade wherein a surface of                                 
                              the paper exposed to a lower roll temperature is                                     
                              more porous than an opposite surface exposed to a                                    
                              higher roll temperature,                                                             

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