Ex Parte Kabeya et al - Page 2

                Appeal 2007-2421                                                                             
                Application 10/289,793                                                                       
                                   STATEMENT OF THE CASE                                                     
                      JFE’s claims on appeal relate to a method of manufacturing a                           
                hot-dip plated metal strip.  JFE’s specification states that hot-dip                         
                plating is a known method of continuous plating for a metal strip.                           
                (Specification, p. 1).  JFE states that the hot-dip process involves                         
                introducing the metal strip into a molten metal bath wherein the                             
                molten metal adheres to the surface of the strip.  (Id. at 2).  In the bath,                 
                the metal strip is contacted with submersed support rolls to correct                         
                warp generated in the width direction and reduce vibration.  (Id.).                          
                JFE’s specification however, identifies several problems with using                          
                submersed support rolls in the hot-dip process.  For example, JFE                            
                alleges that dross adheres to the submersed support rolls and metal                          
                strips and becomes a defect of the metal strip and that regular shut                         
                down of the lines is necessary for maintenance and replacement of the                        
                rolls.  (Id. at 3).                                                                          
                      There are five independent claims on appeal, claims 1, 4, 5, 6                         
                and 19, each of which is directed to a method of manufacturing a hot-                        
                dip metal strip.  Claim 1 is representative of the claims on appeal and                      
                reads as follows:                                                                            
                      A method for manufacturing a hot-dip plated metal strip                                
                      comprising:                                                                            
                            introducing a metal strip into a molten metal bath                               
                      of plating metal to adhere the molten metal onto a surface                             
                      of the metal strip;                                                                    
                            turning a running direction of the metal strip and                               
                      then taking the metal strip out from the molten metal bath                             
                      without applying external force from outside the surface                               
                      of the metal strip;                                                                    
                            adjusting a plating weight of the molten metal                                   
                      adhered onto the metal strip; and                                                      

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Last modified: September 9, 2013