Appeal No. 2002-0974 Application 09/332,745 depositing an epitaxial layer onto the surface of a silicon wafer; (2) heating the wafer to a temperature of at least 1175°C during epitaxial layer deposition, after epitaxial layer deposition or during and after epitaxial layer deposition; and , (3) cooling the heated wafer from the second step for a period of time and at a rate of at least about 10°C per second. The third step is conducted while: the temperature of the wafer is greater than about 1000°C; and, during cooling, the wafer is not in contact with a susceptor. Each of the three process steps of deposition, heating and cooling are conducted in the same reactor chamber. The epitaxial layer deposited on the surface of the silicon wafer is not set forth in claim 1. While appellants disclose that the layer deposited is epitaxial silicon, claim 1 is not so limited and, therefore, embraces depositing any epitaxial layer. The cooling step requires a cooling rate of at least 10°C per second while the temperature of the wafer is greater than 1000°C. Thus, the claimed process includes cooling the wafer while it is above 1000°C at the specified rate and after the temperature falls below 1000°C cooling at any rate or not cooling at all. According to appellants' disclosure, the cooling may be effected by simply turning off the heat source for the reactor. 5Page: Previous 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 NextLast modified: November 3, 2007