Appeal No. 2002-0981 Application 09/005,895 The examiner has not explained why, if Zhou’s solder powder/fluxing agent, which bonds surfaces together during reflow, were substituted for MacKay’s solder paste, one of ordinary skill in the art would have had a reasonable expectation that the solder material would be pulled away from the stencil side walls and anchored to the substrate pad as desired by MacKay. Also, the examiner has not explained why one of ordinary skill in the art would have had a reasonable expectation that the use in MacKay’s method of Zhou’s solder powder/fluxing agent, which bonds surfaces together during reflow, would permit the stencil to remain in place during reflow and then be removed as required by MacKay. The examiner further has not explained why, in view of these considerations, one of ordinary skill in the art would have had a reasonable expectation of success in using Wood’s conductive adhesive in MacKay’s method.3 Accordingly, we conclude that the examiner has not carried the burden of establishing a prima facie case of obviousness of the method claimed in the appellant’s claims 1-3, 5, 12, 13, 16- 21 and 35-40. 3 The examiner does not rely upon Pennisi or Dery for any disclosure that remedies the above-discussed deficiency in MacKay, Zhou and Wood as to the independent claims. 7Page: Previous 1 2 3 4 5 6 7 8 9 10 11 NextLast modified: November 3, 2007