Ex Parte MEGY - Page 3




                         In the process as claimed by Megy, up to 3000ppm (0.3%) of titanium is added to the molten                                  
               aluminum. After the titanium is added, grain refining material which reacts with titanium is added                                    
               to the melt in the form of a gas. The treated aluminum is then used to form a cast product. Megy                                      
               claim I is representative of the invention as claimed by Megy:                                                                        
                                 1. An improved method for treating molten aluminum for solidifying into                                             
                                 castproducts wherein the molten aluminum is subjectto ametal treatment for                                          
                                 removing impurities, the improved method comprising forming grain refiner                                           
                                 in the molten aluminum, the method comprising:                                                                      
                                 (a) providing a molten aluminum body;                                                                               
                                 (b) providing I to 3000 ppm titanium in said molten aluminum body;                                                  
                                 (c) introducing to said molten aluminum body, a material reactive with                                              
                                                   said titanium, said material being in gaseous form at molten                                      
                                                   aluminum temperature and comprising at least one                                                  
                                                   component of the group consisting of boron, sulfur, nitrogen                                      
                                                   andphosphorus, said material and said titanium forming grain                                      
                                                   refining nuclei in the aluminum body; and                                                         
                                 (d) solidifying at least a portion of said molten aluminum body into a                                              
                                                   grain refined, cast product.                                                                      
               Patent 5,935,295, col. 10, 1. 52 - col. 11, 1. 2. Heshmatpour's process appears to be essentially the                                 
               same except that up to 200,000 ppm (20%) titanium is provided. Claim 21 is representative of the                                      
               process as claimed by Heshmatpour:                                                                                                    
                                 21. An improved process for treating a molten aluminum medium for                                                   
                                 solidification into a grain refined, cast product, wherein grain refining nuclei                                    
                                 are formed in the molten aluminum medium, the improvement comprising:                                               
                                 (a) providing the molten aluminum medium;                                                                           
                                 (b) providing from I to 200,000 ppm of titanium in the molten aluminum                                              
                                                   medium;                                                                                           
                                 (c) introducing to the molten aluminum medium, a material that is reactive with                                     
                                                   the titanium, the reactive material being in a gaseous form at a                                  
                                                   temperature of the molten aluminum medium and comprising at least                                 
                                                   one element selected from the group consisting of carbon, boron,                                  
                                                   sulfur, nitrogen and phosphorus, the reactive material and the                                    
                                                   titanium forming the grain refining nuclei in the molten aluminum                                 
                                                   medium; and                                                                                       
                                 (d) solidifying at least a portion of the molten aluminum medium into the grain                                     
                                          refined, cast product.                                                                                     
               Application 09/020,616, Paper 7, p. 6.                                                                                                


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