Ex Parte MEGY - Page 4




                         The sole count of this interference is                                                                                      
                                                                     Count I                                                                         
                                           The method of treating molten aluminum according to claims 1, 17,                                         
                                 35, 44 or 45 of Megy Patent 5,935,295;                                                                              
                                 or                                                                                                                  
                                          the method of treating molten aluminum according to claim 21 of the                                        
                                 Heshmatpour Application 09/020,616.                                                                                 
                Paper 1, p. 32. Megy's claims 17, 35, 44 and 45, the other alternatives of the count, are reproduced                                 
                in the margin .2                                                                                                                     

                         2 17. An improved method for treating molten aluminum for solidifying into cast                                             
                                 products wherein the molten aluminum is subject to a molten metal treatment for                                     
                                 removing impurities, the method comprising:                                                                         
                                          (a) providing a molten aluminum body in a temperature range of 12000 to                                    
                                                   1500* F.;                                                                                         
                                          (b) providing titanium in the range of I to 1500 ppm in said molten aluminum                               
                                                   body;                                                                                             
                                          (c) after providing said titanium in said body, introducing to said body a material                        
                                                   reactive with said titanium, said material being in gaseous form at molten                        
                                                   aluminum temperatures and being introduced to said body in a carrier gas                          
                                                   or fluxing gas, said material selected from at least one of a chloride or                         
                                                   fluoride of one of the groups consisting of boron, sulfur, nitrogen and                           
                                                   phosphorus, said material and said titanium forming a grain refining                              
                                                   nuclei in said molten aluminum body; and                                                          
                                          (d) solidifying at least a portion of said molten aluminum body into a grain refined,                      
                                                   cast product.                                                                                     
                                 35. An improved method of fluxing, grain refiriing and casting aluminum, the method                                 
                                 comprising the steps of.                                                                                            
                                          (a) providing a body of molten aluminum;                                                                   
                                          (b) providing titanium in said body of molten aluminum in a range of I to 3000                             
                                                   ppm;                                                                                              
                                          (c) subjecting said body to a fluxing treatment with a gas to remove both dissolved                        
                                                   and suspended materials;                                                                          
                                          (d) contacting said molten aluminum body with a gaseous compound reactive with                             
                                                   said titanium, said gaseous compound having at least one component                                
                                                   selected from the group consisting of boron, sulfur, nitrogen and                                 
                                                   phosphorus;                                                                                       
                                          (e) forming a grain refining material in said molten aluminum comprised of said                            
                                                   gaseous compound and said titanium; and                                                           
                                          (f) casting said molten aluminum into a grain refined, solid form.                                         
                                 44, A method of grain refining aluminum, the method comprising:                                                     
                                          (a) providing a molten aluminum body;                                                                      
                                          (b) providing 1 to 1500 ppm titanium in said molten aluminum body;                                         
                                          (c) introducing to said molten aluminum body a material reactive with said                                 
                                                                                                                      (continued...                  
                                                                       -4-                                                                           







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