Ex Parte Mulligan et al - Page 4



          Appeal No. 2004-0999                                                        
          Application No. 09/997,086                                                  

                In another embodiment shown in Figs. 4 and 5, an etching              
          technique is used to form the first trench 118 and the second               
          trench 118'.  First, a resist material 122 is applied and                   
          patterned on the interconnect layer 108 such that openings 124              
          are created in areas where a trench is desired as shown in FIG.             
          4.  As the entire thickness of the interconnect layer 108 is                
          preferably removed, a relatively thick resist layer will need to            
          be applied unless the etching selectivity is very high.  As shown           
          in FIG. 5, the interconnect layer 108 is then etched to form the            
          first trench 118 and the second trench 118' through the                     
          semiconductor wafer 114.  See Appellants' specification, page               
          8, lines 8-19.                                                              
                After the formation of the first trench 118 and the second            
          trench 118' and, if an etching process is used, after the                   
          removal of the resist material, a wafer saw 117 (see Fig. 6)                
          cuts a channel 126 between the first trench 118 and the                     
          second trench 118', through the interconnect layer 108, and                 
          through the semiconductor wafer 114 as shown in Figs. 7 and                 
          8.  See Appellants' specification, page 9, lines 12-16.                     
                Figs. 9-14 illustrate another embodiment of                           
          Appellants' invention.  Instead of forming two individual                   
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