Ex Parte Stephens et al - Page 5

                Appeal  2006-1768                                                                            
                Application 10/389,327                                                                       
                unexpected result is “different in kind not merely different in degree” such                 
                that the discovery of an optimum or workable range imparts patentability to                  
                the claims (Br. 10).                                                                         
                      Appellants also argue that there is no motivation to increase the                      
                burner tip area because doing so would be expected to decrease the tip                       
                velocity and result in operational instability of the burner (Br. 11).                       
                Appellants argue that using their claimed burner tip area results in a burner                
                with no decrease in burner tip velocity due to the unexpected increase in                    
                Flue Gas Recirculation (FGR) (Br. 11).   Appellants contend that any                         
                modification of the prior art to include Appellants’ claimed burner tip area                 
                would require impermissible hindsight (Br. 11).                                              
                      Appellants argue further that “[w]hen the prior art has not recognized                 
                the result effective capability of a particular invention parameter, no                      
                expectation would exist that optimizing that parameter would be successful”                  
                (Br. 11).                                                                                    
                      The Examiner responds that the facts of Aller may be reconciled with                   
                the factual scenario of the present appeal (Answer 8).  As temperature and                   
                concentration are factors that affect the chemical process in Aller, nozzle                  
                shape and area similarly are factors that affect fluid flow in burner design                 
                (Answer 8).  The Examiner concludes that “to provide the most effective                      
                nozzle and ports [for a burner] a skilled artisan needs to discover the                      
                optimum shape and area to attain the desired effect” (Answer 8).                             
                      The Examiner further contends that the main focus of Appellants’                       
                invention is the drawing of flue gases such that varying the shape and area of               
                the nozzle and ports to affect flow naturally follows (Answer 8).  The                       
                Examiner finds that Appellants merely adhere to a basic principle of fluid                   

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