Appeal No. 2006-2218 Application No. 10/029,649 Merchant, on the other hand, describes cleaning of the wafer surface prior to bonding as unnecessary (Merchant, col. 5, ll. 30-35) implying that bonding still takes place even if the cleaning step is not performed. The bonding alloy that includes the oxide affinity material can then remove the oxide when the cleaning step is not performed and native oxide is present. As argued by the Examiner (Answer 14), the metal layer 62 of Terasawa is sufficient to remove a native oxide from the bonding interface between the substrates since the metal layer is made of Au-Sb alloy which has an affinity for oxygen higher than that of silicon (Terasawa, col. 5, ll. 12-21). We also observe that a composition ratio or the amount of the oxide affinity material in the bond structure for the gold alloy, as argued by Appellant (Br. 19), is not described in Appellant’s Specification. Therefore, to the extent disclosed, any combination ratio of Au-Sb specified by the references is capable of removing the native oxide on the silicon substrate interface. Based on our analysis above, we remain unpersuaded by Appellant’s arguments that the Examiner erred in determining the obviousness of the claimed subject matter. Accordingly, as the Examiner has established a prima facie case of obviousness with 5Page: Previous 1 2 3 4 5 6 7 8 Next
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