Ex Parte Heilmayr - Page 13


                Appeal 2007-1169                                                                                 
                Application 09/850,857                                                                           
                resistance.  The Examiner stated that it would have been obvious to one of                       
                ordinary skill in the paneling art to include an impact modifier to impart                       
                impact resistance to Heilmayr’s PVC panels.  The Examiner also stated that                       
                one of ordinary skill in the art would have reason to use regrind materials in                   
                the center layer of Heilmayr’s triwall PVC panels to reduce costs.                               
                       Applicant contends that its claimed invention includes specific                           
                parameters that distinguish the invention from the prior art.  (Br 11).  In                      
                particular, Applicant directs our attention to 1) the thickness of the                           
                individual layers; 2) the specific gravity of the layers; 3) the percent range of                
                impact modifiers; 4) the presence or absence of impact modifier in the center                    
                layer; 5) the overall thickness of the panel; and 6) the ability to meet                         
                ASTMD standard 3679-96.  (Br 12-13).                                                             
                       Applicant fails to provide a sufficient explanation and/or evidence as                    
                to why these particular parameters are unobvious to one of ordinary skill in                     
                the art.  For example, Heilmayr describes a center layer having a thickness                      
                within Applicant’s claimed range and an upper and lower layer thickness                          
                that overlaps that of Applicant.  Furthermore, while Applicant’s claims                          
                recite 2 to 8 parts per hundred parts of impact modifier in the inner and outer                  
                layers, Lause informs one of ordinary skill in the art that a suitable amount                    
                of impact modifier for PVC panels ranges from 0.4 to 10 parts per hundred.                       
                As recognized by the Examiner, where the general conditions of the claims                        
                are disclosed in the prior art, it is not inventive to discover the optimum or                   
                workable ranges by routine experimentation.  In re Aller, 220 F.2d 454, 456,                     
                105 USPQ 233, 235 (CCPA 1955).                                                                   



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