Ex Parte Heilmayr - Page 16


                Appeal 2007-1169                                                                                 
                Application 09/850,857                                                                           
                       Applicant argues that claims 3 and 7 are similar in scope and require                     
                that the triwall panel provides improved impact strength in cold climates                        
                with the center layer having 2 to 6 parts per hundred of an impact modifier.                     
                (Br 19-20).  The Supreme Court in KSR recognized that market forces can                          
                prompt variations in prior art products and that obviousness likely bars                         
                patentability where one of ordinary skill in the art has implemented a                           
                predictable variation of the prior art.  KSR at 1732, 82 USPQ2d at 1396.                         
                Lause teaches that suitable amounts of an impact modifier for a panel ranges                     
                from 0.4 to 10 parts per hundred, which encompasses Applicant’s claimed                          
                amounts.  One of ordinary skill in the art recognizes that panels and siding                     
                are sold in both warm and cold climates.  One of ordinary skill in the art had                   
                reason to select the types and amounts of impact modifier needed to achieve                      
                a suitable impact strength for cold climates.  Furthermore, Applicant has                        
                failed to establish that its claimed ranges of impact modifier are critical or                   
                reflect something other than the routine selection of a known amount of an                       
                impact modifier to achieve a predictable result.                                                 
                       Applicant argues that claims 5 and 8 are distinguished over the prior                     
                art as claim 5 describes “cost efficient” properties and claim 8 describes the                   
                use of regrind materials to reduce production costs.  Both Heilmayr and                          
                Lause demonstrate that one of ordinary skill in the art had a desire to                          
                manufacture economical, low cost panels.  Lause explicitly teaches that one                      
                of ordinary skill in the art understood that regrind/reclaim materials may be                    
                used to form panels, especially where the appearance of the part being                           
                formed was not important.  (Lause, e.g., col. 3, ll. 6-10).  One of ordinary                     
                skill in the art having the desire to form cost effective, economical panels                     


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