Ex Parte Freeman et al - Page 14

                Appeal 2007-1170                                                                                 
                Application 10/971,698                                                                           
                skill and insight for the ordinary worker in the art.  KSR Int'l Co. v. Teleflex,                
                Inc., 550 U.S. __, __, 127 S.Ct. 1727, 1731, 82 USPQ2d 1385, 1389 (2007).                        
                       The minimum ratio of volumes calculated here, 12.5:1, is a factor                         
                of 1.6 smaller than the recited ratio of 20:1, giving for the moment no weight                   
                to the term "approximately."  Under these conditions, a container having an                      
                interior height of 12.5 mm × 1.6 = 20 mm would meet the volume ratio                             
                requirements of the instant claims.  Allowing the length and width of the                        
                baffle to be 90% of the length and width of the container, respectively, to                      
                permit easy insertion of the baffle into the container, the volume ratio is                      
                given by:                                                                                        
                                                 Lc × Wc × Hc                                                    
                                           (0.9)Lb × (0.9)Wb × Hbc                                               
                an increase by a factor of 1/.81 ≈ 1.2.  This results in a volume ratio                          
                of 15.4:1, which differs from the required factor of 20:1 by a factor of                         
                about 1.3.  Under these conditions, a container having an interior height of                     
                12.5 mm × 1.3 ≈ 16.3 mm —only about 4 mm greater than the minimum                                
                height of the container of 12.5 mm—  would meet the volume ratio recited                         
                in the instant claims.  As already indicated, these variations in the                            
                dimensions of the baffle and of the container arise purely from the necessity                    
                of fitting the baffle into the container and from providing some head-room                       
                over the powder charge to allow for the vaporization of the sample to allow,                     
                in the words of Freeman 013, formation of a vapor cloud "uniformly though                        
                out the space between the baffle member 50 and the container 30."  The                           
                magnitude of these variations are sufficiently minor that we must ask, as                        
                directed by the Court, "whether the improvement [here, the recited volume                        
                ratio of 20:1] is more than the predictable use of prior art elements according                  

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