Ex Parte 6440359 et al - Page 5

                 Appeal  2007-2359                                                                                       
                 Application 90/006,951                                                                                  
                 7. The Examiner has rejected claim 14 under 35 U.S.C. § 103(a) over the                                 
                 combined teachings of Reiso, Timsit, EP/WO, and Marchive.  (Answer                                      
                 at 11.)                                                                                                 
                        359 Patent Disclosure                                                                            
                 8. According to the 359 patent, the invention relates to AlMgSi alloys                                  
                 containing a relatively low amount of Mg that meet certain strength                                     
                 requirements and that can be extruded at "the highest possible rates."                                  
                 (359 patent at 1:5–14.)                                                                                 
                 9. The principal additional components of the aluminum alloy are said to                                
                 be magnesium, silicon, manganese ("Mn"), copper ("Cu"), and iron ("Fe").                                
                 (359 patent at 2:1–10.)                                                                                 
                 10. The Specification adopts a convention that all amounts are reported in                              
                 weight-percent (e.g., 359 patent at 1:66-67); accordingly we shall write                                
                 "0.34 wt.%" as "0.34 %" or as "0.34" except when quoting the record.                                    
                 11. The Specification teaches that "incidental impurities" may be present                               
                 at up to 0.05 % each, with a total of 0.15 %.  (359 patent at 2: 11–13.]                                
                 12. Each component is said to have upper and lower limits, beyond which                                 
                 adverse consequences for the alloy arise.                                                               
                 13. Extrusion pressure is said to increase with increasing Mg content,                                  
                 eventually becoming unacceptably high.  If the Mg content is too low,                                   
                 "extrusions" (i.e., extruded products) cannot attain the required strength.                             
                 The Mg content of the invention alloys is 0.20–0.34, preferably 0.20-0.30.                              
                 (359 patent at 2:59–63.)                                                                                



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