Ex parte RAO et al. - Page 11




                 Appeal No. 96-3202                                                                                                                     
                 Application No. 08/183,464                                                                                                             


                 adjusting shim 6.  The portion 2 has a ring ridge part 7                                                                               
                 surrounding the shim 6.   Figure 22 is a partly enlarged3                                                                                            
                 sectional view of an aluminum alloy valve lifter body wherein                                                                          
                 a sprayed coating 4 is shown as being impregnated and anchored                                                                         
                 in the open porosity of the cylindrical portion 2.4                                                                                    


                          Rao discloses to decrease the friction between an                                                                             
                 annular body 20 on a piston 13 and an opposing cylinder wall                                                                           
                 12, a solid film lubricant coating 35 (see Figure 6)                                                                                   
                 containing either BN or MoS  with graphite may be applied to                                                                           
                                                                  2                                                                                     
                 the cylinder wall.  Rao teaches that this coating is comprised                                                                         
                 of about 40% by weight of high temperature thermoplastic resin                                                                         
                 such as polyarylsulfone, 40% graphite, and 20% of either MoS2                                                                          
                 or BN.  Rao further discloses that a resin that is thermally                                                                           
                 stable up to about 700°F. is polymer 360, known as Astrel,                                                                             
                 manufactured by Minnesota Mining and Manufacturing Company.                                                                            
                 Rao teaches that after the cylinder wall surface is thoroughly                                                                         
                 cleaned to remove any oxidation, such wall may be grit blasted                                                                         

                          3See column 7, lines 23-35, of Shiraya.                                                                                       
                          4See column 7, lines 6-8, and column 16, lines 9-21, of                                                                       
                 Shiraya.                                                                                                                               
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