Ex Parte Ehlers et al - Page 9

                Appeal No 2007-0310                                                                             
                Application No 10/260,498                                                                       

                that “Pazos teaches a method of preparing an ethylene oxide-capped polyol.”                     
                (Answer 5-6.)                                                                                   
                       The Examiner states that Pazos differs from claim 25 in that Pazos                       
                does not “expressly teach adding acid to the EO-capped polyol.”  (Answer 8.)                    
                However, the Examiner argues that Pazos teaches “that following                                 
                ethoxylation, the EO-capped product is typically purified to remove catalyst                    
                residues,” “that any suitable means of purifying the polyol can be used,” and                   
                that one of the references cited by Pazos is Herold, “which purifies the polyol                 
                by neutralization with an acid.”  (Id.)  Thus, the Examiner argues that “use of                 
                an acid is implicitly taught” by Pazos and that “one having ordinary skill in                   
                the art would have been motivated to utilize dodecylbenzenesulfonic acid, as                    
                taught by Nagata et al., or lactic acid, as taught by Doerge et al., in the                     
                process of Pazos for the same reasons the skilled artisan would substitute said                 
                dodecylbenzene sulfonic acid and/or lactic acid for the mineral acids in the                    
                process of Herold.”  (Id.)                                                                      
                       The Examiner also notes that “Pazos differs from [claim 25] when the                     
                base-catalyzed polyol content is greater than 10 wt.% and the basic catalyst                    
                content is [not] less than about 0.0375 wt.%.”  (Answer 6.)  However, the                       
                Examiner concludes that these features would have been obvious “because                         
                changes in temperature, concentrations, or other process conditions of an old                   
                process do[] not impart patentability unless the recited ranges are critical,                   
                i.e., they produce a new and unexpected result.”  (Id.)                                         
                       We conclude that the Examiner has set forth a prima facie case that                      
                the method of claim 25 would have been obvious.  Pazos describes a                              
                “process for making ethylene oxide-capped polyols from double metal                             


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