Ex Parte Galligan et al - Page 6

                   Appeal 2007-1178                                                                                                 
                   Application 10/376,836                                                                                           

                   pertinent line of sight. We also agree with the Examiner that even if,                                           
                   for the sake of argument, the obscured surface area is that of the flow                                          
                   path, "the 'surface area' of the flow paths would be the entire volume                                           
                   of the reactor, which would include the back side of the metal plate"                                            
                   (page 12 of Answer, first para.).                                                                                
                           We now turn to the § 103 rejection of claims 1-7, 46, and 47                                             
                   over Ishida in view of Donomoto or Draghi.  Although Ishida, like                                                
                   Appellants, discloses a catalyst member having an anchor layer                                                   
                   deposited on a carrier substrate by electric arc spraying, the reference                                         
                   does not expressly teach that the anchor layer comprises nickel and                                              
                   aluminum.  However, we concur with the Examiner that Donomoto                                                    
                   and Draghi, especially in light of the admitted prior art to Gorynin,                                            
                   evidences the obviousness of utilizing an anchor layer comprising                                                
                   aluminum and nickel for the catalyst member of Ishida.  As explained                                             
                   by the Examiner, Donomoto and Draghi establish that it was known in                                              
                   the art that deposited alloys of aluminum and nickel are heat and                                                
                   corrosion resistant, properties desired by Ishida for the anchor layer.                                          
                   Also, Gorynin, as acknowledged by Appellants, specifically discloses                                             
                   an anchor layer for a catalyst on a substrate comprising the presently                                           
                   claimed aluminum and nickel, thereby alleviating any concerns about                                              
                   the compatibility of an anchor layer comprising aluminum and nickel                                              
                   and an overlying catalyst composition.  While Appellants argue that                                              
                   Donomoto and Draghi do not teach that intermediate layers of nickel                                              
                   and aluminum have improved heat or corrosion resistance when used                                                



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