Ex Parte KALTER et al - Page 6




          Appeal No. 2003-2137                                                        
          Application No. 09/236,183                                                  


          circuit chip.  See the specification at page 4, ll. 2-8, where              
          openings 12 are filled with a metal to form vias 26 connected to            
          the selected vias 11.  Accordingly, giving the term “in direct              
          contact” its ordinary meaning, as illustrated by the specification          
          and drawings, we construe this term as requiring the sacrificial            
          metal layer to touch the integrated circuit chip.                           
               The examiner argues that Ahmad shows a single conductive trace         
          21 formed over the chip being “in direct contact” with the                  
          integrated circuit chip (Answer, page 4).  However, Ahmad teaches           
          that the conductive traces 21 and 22 are “deposited over a                  
          passivation layer” (col. 5, ll. 49-50), and thus are not in “direct         
          contact” with the integrated circuit chip as the claim has been             
          construed above.                                                            
               The examiner also argues that the conductive barrier layer             
          120 of Beckenbaugh is also a “sacrificial metal layer” in direct            
          contact with the integrated circuit chip (Answer, page 4).  We note         
          that the conductive etch-barrier layer 120 of Beckenbaugh is not a          
          required layer (col. 5, ll. 35-38).  Regardless, sacrificial metal          
          layer 130 (or 120) is in direct contact with bonding pad 78 (see            
          Figure 5 and col. 4, l. 60-col. 5, l. 18), and thus is not “in              
          direct contact” with the integrated circuit chip 20 as this term            
          has been construed above.                                                   

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