Ex Parte Madden et al - Page 2

                Appeal 2006-2824                                                                               
                Application 10/441,513                                                                         

                includes applying multiple overlapping strips from a single nozzle to form a                   
                spiral inner layer and an overlying spiral outer layer, with the result that the               
                sagging of the layers can thus be reduced or eliminated (Br. 4-5).  Claims 1,                  
                14, and 24 are illustrative of the invention and are reproduced below:                         
                      1. A process for forming an endless belt for a press, comprising the                     
                steps of:                                                                                      
                      providing an elongate cylindrical core having a longitudinal axis;                       
                      rotating the core about the longitudinal axis;                                           
                      providing a nozzle movable along a nozzle path that is substantially                     
                parallel to and above the core longitudinal axis, the nozzle having at least an                
                upstream outlet and a downstream outlet, the nozzle outlets being                              
                longitudinally offset a distance from each other; and                                          
                      applying multiple strips of a polymeric material to the core through                     
                the nozzle outlets as the nozzle moves along the nozzle path such that the                     
                downstream strip forms an overlapping spiral inner layer and the upstream                      
                strip forms an overlapping spiral outer layer that overlies the inner layer.                   

                      14. A process for forming a belt for a press, comprising the steps of:                   
                      providing an elongate cylindrical core having a longitudinal axis;                       
                      rotating the core about the longitudinal axis;                                           
                      applying a downstream strip of a polymeric material to the core such                     
                that the downstream strip forms an overlapping spiral inner layer; and then                    
                      applying an upstream strip of the polymeric material over the inner                      
                layer such that the upstream strip forms an overlapping spiral outer layer that                
                overlies the inner layers;                                                                     
                      wherein the upstream strip is applied sufficiently proximate in time to                  
                the application of the downstream strip that the downstream strip is molten                    

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