Ex parte TAGUCHI et al. - Page 2




          Appeal No. 1998-2987                                       Page 2           
          Application No. 08/250,332                                                  


          instance, aluminum (Al) series materials have often been used               
          in                                                                          
          view of their low resistivity and easy fabricability, and                   
          Al series alloys have been generally used therefor.  The Al                 
          series alloys have usually been formed by a sputtering method.              


               When sputtering aluminum alloys such as aluminum-silicon               
          (Al-Si) wiring, however, Si nodules occur.  The nodules have a              
          large cross section and, with the reduced size of                           
          semiconductor devices, can be detrimental to the electrical                 
          characteristics of the wiring and also cause problems in                    
          forming the wiring structure.                                               
                                                                                     
               The appellants’ process of forming metal wirings begins                
          with a semiconductor substrate having diffusion regions.  An                
          insulating layer is deposited on the substrate.  At least one               
          contact hole is formed by removing a portion of the insulating              
          layer to expose a selected portion of the surface of the                    
          substrate.  An underlying metal layer is then deposited on                  
          both the interlayer and exposed portions of the substrate.  An              
          electrically conductive layer of an aluminum material                       







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