Ex Parte SANDHU - Page 7




                                A method of minimizing hydrocarbon incorporation in a layer of material                                     
                                         provided atop a wafer by chemical vapor deposition using an organic                                
                                         precursor,                                                                                         
                                the method comprising the following steps:                                                                  
                                         positioning a wafer within a chemical vapor deposition reactor;                                    
                                         injecting an organic precursor within the reactor having the wafer                                 
                                                 positioned therein, and                                                                    
                                         maintaining the reactor                                                                            
                                                 at a temperature and                                                                       
                                                 a pressure                                                                                 
                                                 which in combination are effective to deposit a first layer of                             
                                                         material onto the wafer                                                            
                                                         which incorporates carbon from the organic precursor                               
                                                                 in the form of hydrocarbons;                                               
                                         after depositing the first layer,                                                                  
                                                 ceasing to inject the organic precursor into the reactor and                               
                                                 first injecting hydrogen gas into the reactor and                                          
                                                 generating a first reactive hydrogen plasma within the reactor                             
                                                         against the first layer,                                                           
                                                         the hydrogen effectively diffusing into the first layer                            
                                                                 and                                                                        
                                                         reacting with hydrocarbons in the first layer                                      
                                                                 to produce gaseous products                                                
                                                                          which diffuse outwardly of the first                              
                                                                                  layer and                                                 
                                                                          are expelled from the reactor;                                    
                                         after the first reactive hydrogen plasma treatment,                                                
                                                 injecting the organic precursor and carrier gas within the                                 
                                                         reactor, and                                                                       
                                                 maintaining the reactor at a                                                               
                                                         temperature and                                                                    
                                                         a pressure                                                                         
                                                         which in combination are effective to deposit a second                             
                                                                 layer of the material onto the wafer                                       
                                                                 which incorporates carbon from the organic                                 
                                                                          precursor; and                                                    
                                         after depositing the second layer,                                                                 
                                                 ceasing to inject the organic precursor into the reactor and                               
                                                 second injecting hydrogen gas into the reactor and                                         
                                                 generating a second reactive hydrogen plasma within the                                    
                                                         reactor against the second layer,                                                  
                                                         the hydrogen effectively diffusing into the second                                 
                                                                 layer and                                                                  
                                                         reacting with carbon in the second layer                                           

                                                                    -7-                                                                     





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