Ex Parte SANDHU - Page 15




                F 69. The 143 Specification reports the properties of another “prior art” film –Control B–  as having                       
                        a  resistivity  of  11,020  which  increased  by 130%  in  twenty-four  hours.  Application                         
                        09/128,143, Specification, p. 12, ll. 2-10 and Table III, Control.                                                  
                F 70. The 143 Specification attributes instability of the resistivity to undesirable amounts of carbon                      
                        which causes the resistivity to degrade when exposed to the atmosphere:                                             
                                The titanium nitride obtained contains significant amounts of carbon, and the                               
                                resultant titanium nitride films are chemically reactive. Thus when the films                               
                                are exposed to air or other oxygen containing gas, oxygen is absorbed and the                               
                                films then contain both carbon and oxygen as impurities. Since the oxygen                                   
                                absorption is uncontrolled, the stability of the films is impaired, which                                   
                                adversely affects the resistivity of the film in particular, in addition to possibly                        
                                impairing the reliability of devices made from the films.                                                   
                        Application 09/128,143, Specification, p. 7, ll. 4-13.                                                              
                F 71. The 143 Specification also describes some additional unsuccessful processes (Examples C1-                             
                        C4) attempting to improve the properties of TiN CVD films. Application 09/128,143,                                  
                        Specification, p. 3, ll. 2-15; p. 10, ll. 12-24.                                                                    
                F 72. Some of these processes were said to introduce additional gases during the CVD step.                                  
                        Application 09/128,143, Specification, p. 10, ll. 12-16.                                                            
                F 73. The results are summarized in Table 1.  Application 09/128,143, Specification, p. 10.                                 
                F 74. Only Example C2, deposited in the presence of NF3, showed decreased resistivity compared                              
                        to the control sample.  Application 09/128,143, Specification, p. 10, Table 1, Example C2.                          
                F 75. However, Example C2 was said to be unacceptable because of high fluorine content.                                     
                        Application 09/128,143, Specification, p. 10, l. 28 - p. 11, l. 3.                                                  
                F 76. The other examples (C1, C3 and C4) were reported has having resistivities significantly                               
                        higher than the unacceptable resistivity of 16,000 :ohm-cm reported for the “prior art”                             
                        control.  Application 09/128,143, Specification, p. 10, Table 1, Example C1, C3 and C4.                             
                F 77. The 143 Specification also describes three additional CVD processes said to have used pre-                            
                        and post-treatments in attempting to lower resistivity.  Application 09/128,143, Specification,                     
                        p. 11, ll. 4-20.                                                                                                    




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