Ex Parte SANDHU - Page 14




                F 62. The 143 Specification says that resistivities of the order of 10,000 :ohms-cm/sq5 and above                           
                        are unacceptable for TiN barrier layer materials:                                                                   
                                After exposure to air, the sheet resistivity of these titanium nitride films can                            
                                increase to values of about 10,000 up to about 100,000 :ohms-cm/sq, which                                   
                                is highly undesirable when using the film as a barrier layer for conductive                                 
                                contacts and vias.                                                                                          
                        Application 09/128,143, Specification, p. 7, ll. 13-17.                                                             
                F 63. The 143 Specification notes that for barrier layer films stable sheet resistivities preferably                        
                        should be on the order 1000 :ohms-cm/sq:                                                                            
                                For that application, stable sheet resistivities on the order of about 1000                                 
                                :ohms-cm/sq or less are desired.                                                                            
                        Application 09/128,143, Specification, p. 7, ll.17-19.                                                              
                F 64. The 143 Specification reports the resistivity and stability of a number of CVD TiN “control”                          
                        films, said to have been made using prior art CVD parameters.  Application 09/128,143,                              
                        Specification, p. 9, l. 5 - p. 10, l. 2; p. 10, ll. 15-19; p. 12, l. 15.                                            
                F 65. These TiN films were reported as having resistivities between about 11,000 and 16,000                                 
                        :ohms-cm.  Application 09/128,143, Specification, p. 9, ll. 21-22; p. 10, l. 19, p. 12, l. 15.                      
                F 66. One set of “prior art” TiN films were said to have unacceptably high average resistivity of                           
                        11,360 :ohms-cm/sq  which  significantly  increased  on  exposure  to  air.  Application                            
                        09/128,143, Specification, p. 9, l. 5 - p. 10, l. 2 and Fig. 2.                                                     
                F 67. These “prior art” films was said to show an unacceptably high level of carbon and oxygen.                             
                        Application 09/128,143, Specification, p. 10, ll. 3-11 and Fig. 3.                                                  
                F 68. Another “prior art” film was said to be made according to the same prior art process as the                           
                        film referred to in F61, above was reported as having a resistivity of 16,000 :ohm-cm.                              
                        Application 09/128,143, Specification, p. 10, ll. 15-16 and Table 1.                                                



                        5       We note that conventional unit of resistivity is ohms-cm and that a normal unit of sheet resistance or      
                resistivity is ohms/sq. or ohms/Q.  The 143 Specification sometimes specifies resistivity as :ohms-cm/sq (e.g.,             
                Application 09/128,143, Specification, p. 7, ll. 4-19), other times as :ohms-cm (e.g., Application 09/128,143,              
                Specification, p. 10, Table I and p. 11, Table II) and still others as :ohms/sq (Application 09/128,143, Figure 2.).   The  
                143 Specification appears to use these designations interchangeably and we have also considered them to be                  
                interchangeable for the purpose of this opinion.                                                                            
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