Ex Parte SANDHU - Page 29




                were reported has having resistivities significantly higher than the controls.  Application 09/128,143,                     
                Specification, p. 10, Table 1, Example C1, C3 and C4.                                                                       
                        The 143 Specification also describes three additional attempts to lower resistivity.  Application                   
                09/128,143, Specification, p. 11, ll. 4-20.  In two of the attempts (Examples C5 and C6), the film was                      
                said to be exposed to hydrogen and nitrogen plasmas, respectively, both before and after deposition                         
                of TiN.  Application 09/128,143, Specification, p. 11, Table II, Examples C5 and C6.  The 143                               
                Specification specifically notes that in making the films of Examples C5 and C6 the substrate was not                       
                biased:                                                                                                                     
                                a plasma was initiated before and after chemical vapor deposition of titanium                               
                                nitride using a low power of 100 watts and without biasing the substrate silicon                            
                                wafer.                                                                                                      
                Application 09/128,143, Specification, p. 11, ll. 6-9 (emphasis added).  The films of Examples C5 and                       
                C6 were reported as having resistivities of 13,500 and 15,500 :ohms-cm.  Application 09/128,143,                            
                Specification, p. 11, Table II.  Both of these values were far above the order of 1000 :ohms-cm said                        
                to be desirable for TiN barrier layers (Application 09/128,143, Specification, p. 7, ll. 17-19) and                         
                within the range identified as unacceptable for that purpose (Application 09/128,143, Specification,                        
                p. 7, ll. 13-17).  Comparing the results with the “prior art” control samples (Application 09/128,143,                      
                Specification, p. 9, ll. 21-22 and p. 10, Table I), Leung states:                                                           
                                It is apparent that none of these pre- and post-treatments had much effect on                               
                                the sheet resistivity.                                                                                      
                Application 09/128,143, Specification, p. 11, ll. 19-20.                                                                    
                        The 143 Specification also presents examples comparing the resistivity achieved for another                         
                control sample, apparently made according to the prior art process, with eight examples post-treated                        
                with high energy ions from a nitrogen plasma subject to a bias voltage of 400 volts.  Application                           
                09/128,143, Specification, p. 12, ll. 1-32.  The control sample was said to have an initial resistivity                     
                of 11,020 :ohms-cm which increased by 130% in 24 hours.  Application 09/128,143, Specification,                             
                p. 12, Table III, Control.  Examples 1-8, plasma post-treated while applying a bias of 400 volts, were                      
                reported as having significantly lower resistivities and lower resistivity change over 24 hours.                            
                Application 09/128,143, Specification, p. 12, Table III, Examples 1-8.  The bias-treated films which                        
                are said to have low resistivities ranging from 913 to 4,620 and increases in resistivity of 2 to 43%                       


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