Ex Parte Liu et al - Page 6

            Appeal 2006-3363                                                                                 
            Application 10/873,363                                                                           

                   10. In the first method, vias 47 and 50 are etched in different                           
                            processes.  Vias 47 are etched through both the dielectric cap 45                
                            and 32 in one step using convention etching methods such as                      
                            reactive ion etch (RIE).  Note, the GMR element is protected in                  
                            this step by cap and dielectric system discussed in fact 7.  The vias            
                            50 are then etched through dielectric cap 45 using two etching                   
                            steps, the first to an etch stop layer using conventional etching                
                            methods.  After the etch stop layer is removed from via 50, the via              
                            is etched again to the depth of GMR element.  This second etching                
                            of via 50 is performed using different chemistry which does not                  
                            damage the GMR element.  Col. 5, ll. 22-53.                                      
                   11. In the via forming method of fact 10, the via areas 50, may be                        
                            outside the end of the GMR layer.  Col. 5, ll. 36-38                             
                   12.  In the second method of etching vias 47 and 50, both vias are                        
                            formed in a single operation.  Col. 5, ll. 54-55.                                
                   13. In the second method of etching vias 47 and 50, the first layer of                    
                            dielectric system 45 is conductive etch stop material.  Col. 5, ll. 55-          
                            56, col. 6, ll. 9-11.                                                            
                   14. In the second method, the etch stop layer is made of a material that                  
                            is unreactve to RIE etches (which are corrosive to GMR material).                
                            Thus, via 50, is etched to the depth of the etch stop.  Col. 5, ll. 65-          
                            67.                                                                              
                   15. In the second method, the vias 50 must not extend beyond the ends                     
                            of the GMR element.  This is to protect the GMR element from the                 
                            stripping process.  Col. 5, ll. 59-62.                                           


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