Appeal 2006-3363 Application 10/873,363 10. In the first method, vias 47 and 50 are etched in different processes. Vias 47 are etched through both the dielectric cap 45 and 32 in one step using convention etching methods such as reactive ion etch (RIE). Note, the GMR element is protected in this step by cap and dielectric system discussed in fact 7. The vias 50 are then etched through dielectric cap 45 using two etching steps, the first to an etch stop layer using conventional etching methods. After the etch stop layer is removed from via 50, the via is etched again to the depth of GMR element. This second etching of via 50 is performed using different chemistry which does not damage the GMR element. Col. 5, ll. 22-53. 11. In the via forming method of fact 10, the via areas 50, may be outside the end of the GMR layer. Col. 5, ll. 36-38 12. In the second method of etching vias 47 and 50, both vias are formed in a single operation. Col. 5, ll. 54-55. 13. In the second method of etching vias 47 and 50, the first layer of dielectric system 45 is conductive etch stop material. Col. 5, ll. 55- 56, col. 6, ll. 9-11. 14. In the second method, the etch stop layer is made of a material that is unreactve to RIE etches (which are corrosive to GMR material). Thus, via 50, is etched to the depth of the etch stop. Col. 5, ll. 65- 67. 15. In the second method, the vias 50 must not extend beyond the ends of the GMR element. This is to protect the GMR element from the stripping process. Col. 5, ll. 59-62. 6Page: Previous 1 2 3 4 5 6 7 8 9 Next
Last modified: September 9, 2013